At the first stage in the reactor produced gasification turbulent mode solid or liquid waste. When pyrolysis gas, containing carbon monoxide, hydrogen, hydrocarbons. Usually, pyrolysis gas recycling, incorporating complex organic compounds, contains in addition to hydrogen, carbon dioxide and monoxide, etc., spray, consisting of very small drops of hydrocarbons or resins, chemical composition of which is determined by the nature of the processed material. In our technology, gas is inferred from the Gasifier at temperatures 450- 500° c, passes through the area with a temperature of 850° c, then it does not contain carbon not burned organic residues, dust.
High speed gas flow in gasifier caused by feeding through the turbulent superchargers, heated to very high temperatures in inert gas, lead to total absence of solid dust particles in the output. Gasification is carried out at atmospheric pressure. Obtained during the processing of pyrolysis gas, partially condensed in special containers with gas-liquid-cooled, noncondensing fraction of gas burned in cell generator, allowing you to warm up the inert gas to ultra-high temperature and thereby increase the speed of their falling into the pyrolysis reactor due to the accelerated expansion of the gas.
The dignity of the proposed technology-high energy efficiency. Efficiency at the stage of gasification reaches 97% in the absence of external power sources. The ability to recycle solid and liquid high-ash and high wet waste in other devices poorly processed, with the formation of soot and other products of incomplete combustion. The relative ease and affordability. High environmental clean process: completeness of combustion, the absence of soot, carcinogens and other toxic substances, absence of dust in the flue gas. Easy raw material preparation. Stage of fine crushing and grinding. Technology options in obtaining high-purity, fully sulfur free pyrolysis liquid ( synthetic oil ).
The installation is made of high-quality heat-resistant stainless steel.
This technology involves the heating of raw materials through the wall of the reactor, where it is loaded as needed. The reactor operates continuously, the outlet of the reactor is connected to the input pipe condenser, where gas-steam mixture comes when heating reactor.
Submitted by equipment, capable of processing raw material humidity, while losses will be minimal. Dedicated water applied pyrolysis unit operation as chiller condensers.
Water treatment facilities, allow clean water into up to norms of industrial water discharged into fish ponds, no. 1.
To ensure uninterrupted work cycle reactor, chopped to a certain faction, served raw special device in the hopper, where localized enters the reactor. The equipment consists of a heat generator, pyrolysis reactor, air and fuel filters, capacitors, septic tanks, regulators block raw materials supply, technical carbon discharge unit with a tank for collecting heat distribution systems.
The composition and number of pyrolysis products directly depend on the feedstock. If the raw rubber prevails, there will be more solid residue-carbon that is used in the manufacture of rubber products, bulk filters, Foundation blocks and pellets for combustion in boilers.
Submitted by pyrolysis liquid fractionation technology, allows the use of vacuum, in which final products are subjected to fractionation, minimal thermal loads, which in turn improves the quality of the fuel.